Dual-Array PAUT A25 Series Flat Wedges for A25 Probe Series

Dual-Array PAUT A25 Series Flat Wedges for A25 Probe Series

Brand: TheSonic India
Product Name: Dual-Array PAUT A25 Series Flat Wedges
Probe Series Compatibility: A25 Probe Series
Product Type: Flat Dual-Array PAUT Wedge
Inspection Method: PAUT / Phased Array Ultrasonic Testing
Material: Rexolite
Application: Flat surface weld inspection using dual-array phased array probe configurations
Email: i@thesonic.com

Product Overview

TheSonic India Dual-Array PAUT A25 Series Flat Wedges are developed for phased array ultrasonic weld inspection where A25 Probe Series dual-array probe configurations are used on flat or near-flat inspection surfaces. The wedge functions as the acoustic interface between the dual-array PAUT probe and the test component, helping transmit ultrasonic energy into the material with controlled beam direction and consistent surface contact.

The flat configuration is suitable for inspection applications where the component surface does not require outside-diameter or inside-diameter curvature matching. It is commonly used for plate weld inspection, fabrication weld inspection, structural weld examination, flat shell areas, pad welds, heavy engineering welds, and general industrial weld scanning.

Manufactured from high-quality Rexolite material, the A25 Series Flat Wedge supports efficient ultrasonic sound transmission, dimensional stability, and reliable acoustic performance. The wedge is supported with high-quality, high-standard damping material designed with a zero-tolerance approach toward unwanted ultrasonic sound acceptance. This damping support helps absorb, control, and divert unwanted ultrasonic energy, reducing internal reflections, wedge noise, and signal disturbance during inspection.

Key Features

·       Designed for A25 Probe Series dual-array PAUT weld inspection applications

·       Flat contact design for flat and near-flat inspection surfaces

·       Manufactured from high-quality Rexolite material

·       Suitable for dual-array phased array ultrasonic testing applications

·       Supports stable probe seating and consistent ultrasonic coupling

·       Helps maintain accurate beam positioning during weld inspection

·       Suitable for plate welds, structural welds, fabrication joints, and flat inspection zones

·       High-quality damping material to absorb, control, and divert unwanted ultrasonic energy

·       Helps reduce unwanted internal reflections, wedge noise, and signal disturbance

·       Suitable for manual PAUT scanning and scanner-assisted inspection where applicable

·       Can be supplied for different OEM and international dual-array PAUT probe models, subject to dimensional confirmation

·       Suitable for industrial NDT, fabrication, maintenance, shutdown, and quality control applications

Detailed Product Description

The Dual-Array PAUT A25 Series Flat Wedge from TheSonic India is designed for accurate phased array ultrasonic testing on flat and near-flat weld inspection surfaces. In dual-array PAUT inspection, wedge stability, acoustic transmission, damping quality, probe seating, and beam control are important factors for achieving dependable inspection results.

This flat wedge version is selected when the inspection surface is planar and does not require curvature compensation. The flat contact profile allows the wedge to sit steadily on plates, flat weld zones, structural members, and fabricated surfaces. This helps reduce unnecessary probe rocking, supports uniform couplant distribution, and improves repeatability during manual or encoded PAUT scanning.

The Rexolite wedge body supports reliable ultrasonic energy transfer from the A25 Probe Series dual-array probe into the inspected material. The high-standard damping support helps manage unwanted sound paths inside the wedge and diverts unnecessary ultrasonic energy away from the active sound path. This supports cleaner inspection signals, reduced wedge noise, and dependable PAUT data acquisition.

Flat Wedge Application

The Flat Wedge configuration is recommended for flat surface weld inspection where outside-diameter or inside-diameter curvature matching is not required. It is suitable for direct scanning on flat plates, fabricated weld joints, structural members, flat shell surfaces, blocks, pads, and similar inspection areas.

Unlike AOD, COD, AID, and CID wedge types, the flat wedge is not designed for curved-surface matching. It is selected when the test surface provides stable contact for a flat wedge base.

Typical Applications

·       Dual-array PAUT weld inspection on flat surfaces

·       Plate-to-plate weld inspection

·       Structural fabrication weld inspection

·       Flat shell and pad weld inspection

·       Fabrication weld quality control

·       Heavy engineering component inspection

·       Flat pressure component weld inspection

·       Manual phased array ultrasonic testing

·       Scanner-assisted PAUT weld scanning where applicable

·       Workshop, site, maintenance, and shutdown inspection applications

·       Industrial quality control and in-service inspection support

Suitable Inspection Areas

The Dual-Array PAUT A25 Series Flat Wedge is suitable for flat plates, flat weld joints, structural welds, fabricated components, flat shells, pad welds, blocks, and near-flat inspection surfaces.

For pipe, vessel, nozzle, tube, or cylindrical component inspection, AOD, COD, AID, or CID wedge configurations may be selected based on surface curvature and scanning direction.

Technical Information

Universal Probe Compatibility

TheSonic India Dual-Array PAUT A25 Series Flat Wedges are designed for A25 Probe Series applications and can also be supplied to suit different dual-array phased array probe models from reputed worldwide OEM brands. Compatibility can be confirmed based on probe dimensions, probe housing design, mounting arrangement, cable exit direction, active aperture, element configuration, and inspection requirement.

Details Required for Compatibility Confirmation

·       Probe brand and model number

·       Probe series and probe drawing

·       Number of elements

·       Element pitch

·       Active aperture size

·       Probe housing dimensions

·       Mounting hole position

·       Cable exit direction

·       Required refracted angle

·       Inspection material

·       Required wedge type: Flat

·       Manual or scanner-based inspection requirement

Customization Options

·       Probe fitting arrangement

·       Wedge angle selection

·       Wedge footprint and height

·       Mounting hole arrangement

·       Scanner interface requirement

·       Irrigation or couplant feed option

·       Wear-resistant contact surface option

·       Engraved part number or identification marking

·       Application-specific wedge design

·       OEM probe compatibility modification

Recommended Industries

·       Oil & Gas

·       Petrochemical Plants

·       Refineries

·       Power Plants

·       Boiler and Pressure Vessel Fabrication

·       Pipeline and Process Piping Fabrication

·       Structural Fabrication

·       Heavy Engineering

·       Shipbuilding and Marine Fabrication

·       Plant Maintenance and Shutdown Inspection

·       NDT Service Companies

·       Inspection and Quality Control Laboratories

Why Choose TheSonic India Dual-Array PAUT A25 Series Flat Wedges?

TheSonic India Dual-Array PAUT A25 Series Flat Wedges are designed for dependable dual-array phased array ultrasonic weld inspection using A25 Probe Series applications. The product combines Rexolite wedge material, stable flat surface contact, accurate beam positioning, and high-standard damping support to deliver reliable inspection performance.

These wedges are suitable for customers looking for accurate, durable, and application-ready dual-array PAUT weld inspection accessories with A25 Probe Series compatibility, OEM probe adaptability, and customization support.

Contact Note

For technical details, probe compatibility confirmation, product customization, commercial quotation, or bulk supply requirements, please contact TheSonic India.

Email: i@thesonic.com
Brand: TheSonic India