The Sonic GripTrack S1 Encoder Scanner – TS-GTS1-16

The Sonic GripTrack S1 Encoder Scanner – TS-GTS1-16

The Sonic GripTrack S1 Encoder Scanner – TS-GTS1-16

Compact Single-Probe Clamp-Type Encoder Scanner for Limited-Access PAUT / UT Inspection

The The Sonic GripTrack S1 Encoder Scanner – TS-GTS1-16 is a compact single-probe encoded scanner designed for PAUT, UT, weld inspection, corrosion inspection, thickness profile scanning, and limited-access ultrasonic inspection applications.

The scanner features a quick-adjust clamp system that allows the user to hold a wide range of probe and wedge combinations without complex setup. Its compact body, spring-loaded encoder, and flexible encoder positioning make it suitable for inspection areas where standard scanners may not be practical.

The TS-GTS1-16 is suitable for ferrous and non-ferrous surfaces, including carbon steel, stainless steel, alloy steel, aluminium, duplex stainless steel, and other industrial materials.

Product Overview

The GripTrack S1 Encoder Scanner is developed for inspection jobs where a compact single-probe scanner is required for encoded position tracking. It allows the probe and wedge assembly to be clamped securely while the attached encoder records the scanner movement.

The scanner is useful for tight-access locations, small inspection areas, restricted weld zones, nozzle areas, pipe sections, plates, tanks, vessels, and fabrication components. Its compact design allows one-hand operation and fast probe setup, making it practical for field inspection, workshop inspection, and maintenance inspection activities.

Key Features

  • Compact single-probe encoder scanner

  • Quick-adjust clamp system for easy probe and wedge holding

  • Suitable for PAUT, UT, and encoded ultrasonic inspection

  • Designed for limited-access and restricted-area inspections

  • Supports one probe / wedge assembly

  • Spring-loaded encoder wheel for stable surface contact

  • Encoder can be positioned in alternate orientations for flexible scanning

  • Encoder resolution: 16.0 counts/mm

  • Encoder cable options: 2.5 m or 5 m

  • Suitable for ferrous and non-ferrous inspection surfaces

  • Stainless steel encoder wheel option for gel couplant applications

  • Lightweight scanner body for easy handling

  • Compact design suitable for one-hand operation

  • Custom connector configuration available based on inspection system requirement

  • Suitable for standard PAUT / UT inspection instruments with encoder input

Working Principle

The TS-GTS1-16 GripTrack S1 Encoder Scanner holds the probe and wedge assembly using a compact clamp mechanism. During inspection, the scanner is moved along the inspection surface while the spring-loaded encoder wheel remains in contact with the surface.

The encoder converts scanner movement into digital position pulses. These position signals are transmitted to the ultrasonic inspection system, allowing inspection data to be recorded according to actual scan distance.

This supports:

  • Accurate scan-distance tracking

  • Defect location measurement

  • Defect length sizing

  • Weld scan mapping

  • Corrosion profile mapping

  • Thickness profile documentation

  • B-scan and C-scan generation

  • Repeatable inspection reporting

  • Position-based ultrasonic data acquisition

Technical Specifications

Parameter

Specification

Product Name

The Sonic GripTrack S1 Encoder Scanner

Model

TS-GTS1-16

Product Type

Compact single-probe clamp-type encoder scanner

Scanner Operation

Manual encoded scanner

Primary Application

Limited-access PAUT / UT inspection

Inspection Methods

PAUT, UT, TOFD-support scanning where applicable

Probe Capacity

1 probe / wedge assembly

Clamp System

Quick-adjust universal clamp arrangement

Maximum Clamp Width

Up to 55 mm standard configuration

Extended Clamp Width

Up to 75 mm with extended clamp arm, subject to final configuration

Encoder Type

Spring-loaded incremental encoder

Encoder Resolution

16.0 counts/mm

Encoder Cable Length

2.5 m or 5 m option

Encoder Wheel Diameter

Approx. 20.37 mm, subject to final design confirmation

Encoder Wheel Option

Stainless steel encoder wheel option

Encoder Position

Standard and alternate orientation options

Inspection Surface

Ferrous and non-ferrous surfaces

Material Compatibility

Carbon steel, stainless steel, alloy steel, duplex steel, aluminium, and non-magnetic materials

Operating Temperature

-20°C to 50°C

Environmental Protection

Watertight sealed encoder design, subject to final confirmation

Application Environment

Field inspection, workshop inspection, plant inspection, fabrication, power, refinery, marine and offshore inspection

Available Models and Variants

Model

Product Description

TS-GTS1-16

GripTrack S1 Encoder Scanner

TS-GTS1-16-2.5M

GripTrack S1 with 2.5 m encoder cable

TS-GTS1-16-5M

GripTrack S1 with 5 m encoder cable

TS-GTS1-16-EC

GripTrack S1 with extended clamp arm

TS-GTS1-16-SW

GripTrack S1 with stainless steel encoder wheel

TS-GTS1-CBL

Replacement encoder cable

TS-GTS1-CON

Custom connector configuration

TS-GTS1-CASE

Rugged carrying case

Quick-Adjust Clamp System

The TS-GTS1-16 is designed with a quick-adjust clamp system to hold different probe and wedge combinations. The clamp arrangement allows fast setup and adjustment without complicated tooling.

Suitable for:

  • PAUT probes and wedges

  • UT probes and wedges

  • Compact weld inspection wedges

  • Corrosion inspection probes

  • Thickness mapping probes

  • Custom probe and wedge assemblies

  • Limited-access inspection setups

Spring-Loaded Encoder System

The scanner includes a spring-loaded encoder arrangement for stable scan-position feedback. The encoder wheel maintains contact with the inspection surface during scanning and converts linear movement into distance-based pulses.

Encoder advantages:

  • Accurate scan-distance measurement

  • Reliable position tracking

  • Better defect location accuracy

  • Improved defect length sizing

  • Position-based ultrasonic data recording

  • Repeatable inspection documentation

  • Suitable for flat and curved inspection surfaces

Alternate Encoder Position

The encoder can be positioned in alternate orientations to support different probe arrangements and scanning directions. This helps improve scanner flexibility for restricted-access jobs and special inspection setups.

Useful for:

  • Limited-access scanning

  • Different wedge sizes

  • Different scan directions

  • Side-mounted probe arrangements

  • Compact inspection areas

  • Custom scanning techniques

Compact Limited-Access Design

The GripTrack S1 is designed for inspection locations where larger scanners are difficult to use. Its compact body and lightweight design make it suitable for one-hand operation and fast field deployment.

Recommended for:

  • Restricted weld locations

  • Small inspection areas

  • Nozzle areas

  • Pipe sections

  • Vessel and tank welds

  • Plate inspection

  • Fabrication inspection

  • Maintenance inspection

  • Field service jobs

Applications

The Sonic GripTrack S1 Encoder Scanner – TS-GTS1-16 is suitable for:

  • PAUT weld inspection

  • UT encoded scanning

  • Limited-access ultrasonic inspection

  • Small-area weld scanning

  • Pipe weld inspection

  • Nozzle inspection

  • Vessel weld inspection

  • Tank shell weld inspection

  • Plate weld inspection

  • Corrosion profile scanning

  • Thickness profile mapping

  • Fabrication weld inspection

  • Power plant inspection

  • Refinery and petrochemical inspection

  • Marine and offshore inspection

  • Stainless steel inspection

  • Carbon steel inspection

  • Non-ferrous material inspection

Inspection Advantages

Using the TS-GTS1-16 GripTrack S1 Encoder Scanner helps improve inspection quality by providing:

  • Compact encoded scanning capability

  • Fast probe and wedge setup

  • Stable probe holding

  • Accurate scan-distance tracking

  • Better defect location accuracy

  • Improved defect length sizing

  • Repeatable inspection records

  • Reduced manual measurement error

  • Better B-scan and C-scan documentation

  • Improved report traceability

  • Useful access in restricted inspection areas

  • Compatibility with multiple probe and wedge sizes

Standard Supply Scope

  • 1 No. TS-GTS1-16 GripTrack S1 Encoder Scanner

  • 1 No. quick-adjust clamp assembly

  • 1 No. spring-loaded encoder assembly

  • 1 No. encoder cable, 2.5 m or 5 m as selected

  • 1 No. selected instrument-compatible connector

  • 1 No. stainless steel encoder wheel, if selected

  • 1 Set basic tools

  • 1 Set spare fasteners

  • 1 No. user instruction sheet

  • 1 No. rugged carrying case

  • Functional test certificate, if required

Optional Accessories

Accessory

Description

Extended Clamp Arm

For larger probe and wedge combinations

Stainless Steel Encoder Wheel

Encoder wheel option for selected couplant conditions

Encoder Cable

Replacement or customized encoder cable

Custom Connector

Connector as per inspection system requirement

Clamp Arm Kit

Replacement or alternate clamp arm set

Irrigation Kit

Couplant / water feed arrangement, if required

Tool Kit

Adjustment and maintenance tools

Spare Fasteners Kit

Replacement fasteners for scanner maintenance

Carrying Case

Protective scanner storage and transport case

Compatibility Statement

The The Sonic GripTrack S1 Encoder Scanner – TS-GTS1-16 is designed for integration with standard industrial PAUT, UT, and encoded ultrasonic inspection systems. Probe holder design, encoder cable length, connector type, clamp arm size, encoder wheel type, and output configuration can be customized based on the customer’s inspection requirement.

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