The Sonic ScanCore Encoder Module Kit – TS-SCEM-03

The Sonic ScanCore Encoder Module Kit – TS-SCEM-03

Replacement Encoder Module Kit for Encoded Ultrasonic Scanner Systems

The The Sonic ScanCore Encoder Module Kit – TS-SCEM-03 is a compact encoder module replacement kit designed for encoded ultrasonic scanner systems, manual weld scanners, pipe scanners, corrosion mapping scanners, and customized PAUT / UT inspection fixtures.

The TS-SCEM-03 is designed to restore or upgrade scan-position feedback in inspection scanners where the encoder module, encoder cable, or connector assembly requires replacement. It provides accurate position pulse output for encoded data acquisition, helping inspection systems record ultrasonic data according to actual scanner movement.

With a rugged encoder module, flexible encoder cable, customizable connector configuration, and scanner-ready mounting provision, the ScanCore Encoder Module Kit is suitable for industrial NDT field use, workshop scanner maintenance, and custom scanner integration.

Product Overview

The ScanCore Encoder Module Kit is used as a replacement or integration encoder assembly for ultrasonic inspection scanners. It converts scanner movement into distance-based encoder signals, allowing PAUT / UT inspection systems to track scan position during weld inspection, corrosion mapping, thickness mapping, and encoded scanning applications.

The kit is suitable for scanner maintenance, encoder cable replacement, instrument connector conversion, scanner refurbishment, and custom inspection tool development.

It is especially useful when the scanner mechanical structure is still usable but the encoder module, cable, connector, or internal position feedback assembly needs to be replaced or upgraded.

Key Features

• Compact encoder module kit for ultrasonic scanner systems

• Suitable for PAUT, UT, TOFD-support scanning, weld inspection, and corrosion mapping

• Designed for scanner encoder replacement, upgrade, and integration

• Provides distance-based scan position feedback

• Supports encoded ultrasonic data acquisition

• 3 m standard encoder cable configuration

• Custom connector configuration available on request

• Rugged industrial encoder module for field use

• Flexible encoder cable with strain-relieved cable exit

• Suitable for manual and semi-manual scanner systems

• Can be adapted for pipe scanners, weld scanners, and corrosion mapping scanners

• Helps restore scanner position tracking performance

• Useful for scanner repair, retrofitting, and custom scanner development

• Designed for integration with standard industrial PAUT / UT systems

Working Principle

The TS-SCEM-03 ScanCore Encoder Module Kit works on the principle of incremental position encoding. During scanning, the encoder module receives mechanical movement from the scanner wheel, drive shaft, or tracking mechanism and converts that movement into digital position pulses.

These position pulses are transmitted through the encoder cable to the ultrasonic inspection instrument. The inspection system uses this signal to calculate scan distance and synchronize ultrasonic data with actual scanner movement.

This enables:

• Accurate scan-distance tracking

• Defect location measurement

• Defect length sizing

• Weld scan mapping

• Corrosion profile mapping

• Thickness profile documentation

• B-scan and C-scan generation

• Repeatable inspection records

• Position-based ultrasonic data storage

Technical Specifications

Available Models and Variants

Main Applications

The Sonic ScanCore Encoder Module Kit is suitable for:

• Encoded PAUT scanner maintenance

• UT scanner encoder replacement

• Weld scanner refurbishment

• Pipe scanner encoder module replacement

• Corrosion mapping scanner maintenance

• Scanner cable and connector replacement

• Instrument connector conversion

• Manual scanner repair

• Semi-automated scanner integration

• Custom ultrasonic scanner development

• NDT scanner retrofitting

• Field repair support for encoded inspection systems

Scanner Maintenance Advantages

Using the TS-SCEM-03 ScanCore Encoder Module Kit helps extend the service life of ultrasonic scanner systems by allowing replacement of the encoder module without replacing the complete scanner assembly.

Key advantages include:

• Restores scan-position tracking function

• Reduces scanner downtime

• Supports scanner refurbishment and reuse

• Allows connector customization for different inspection instruments

• Improves encoded scan reliability

• Helps maintain defect location accuracy

• Supports repeatable inspection documentation

• Useful for field repair and workshop maintenance

• Suitable for scanner upgrade and retrofitting projects

Connector Configuration

The TS-SCEM-03 can be supplied with an instrument-compatible connector based on customer requirement. Connector wiring, pin configuration, cable termination, and output arrangement can be customized to suit the inspection system.

Connector options can be configured for:

• Single-axis encoded ultrasonic systems

• PAUT inspection instruments

• UT inspection systems

• Scanner control interfaces

• Custom data acquisition systems

• Existing scanner repair or conversion requirements

Cable and Integration Details

The standard TS-SCEM-03 kit is supplied with a 3 m encoder cable. Customized cable lengths can also be supplied based on scanner size, inspection arrangement, and instrument connection requirement.

The encoder cable is designed with flexible industrial construction and strain-relieved termination to support field inspection usage.

Standard Supply Scope

• 1 No. TS-SCEM-03 ScanCore Encoder Module

• 1 No. 3 m encoder cable

• 1 No. Instrument-compatible connector

• 1 Set mounting hardware

• 1 No. Basic installation instruction sheet

• Functional test certificate, if required

Optional Accessories

Compatibility Statement

The TS-SCEM-03 ScanCore Encoder Module Kit is designed for integration with standard industrial encoded ultrasonic inspection systems. Connector type, wiring configuration, cable length, mounting arrangement, and output configuration can be customized based on the customer’s scanner and inspection instrument requirements.