TOFD 45° Ultrasonic Weld Wedges
Brand: TheSonic India
Product Name: TOFD 45° Ultrasonic Weld Wedges
Product Type: 45° TOFD Ultrasonic Wedge
Inspection Method: TOFD / Time-of-Flight Diffraction Ultrasonic Testing
Material: Rexolite
Application: TOFD weld inspection where 45° ultrasonic beam configuration is required
Email: i@thesonic.com
Product Overview
TheSonic India TOFD 45° Ultrasonic Weld Wedges are designed for TOFD weld inspection applications where a 45° wedge configuration is required as per inspection procedure, component thickness, probe selection, and sound path requirement. The wedge helps direct ultrasonic energy into the test component while maintaining stable probe contact and consistent coupling during scanning.
The 45° TOFD wedge configuration may be used for suitable weld inspection applications where lower-angle beam entry is required compared with higher-angle TOFD wedge selections. Final selection depends on inspection procedure, material thickness, weld geometry, probe frequency, probe size, and applicable project requirements.
Manufactured from high-quality Rexolite material, the TOFD 45° Wedge supports efficient ultrasonic transmission and stable acoustic performance. The wedge is supported with high-quality, high-standard damping material designed to control, absorb, and divert unwanted ultrasonic sound energy, helping reduce unwanted internal reflections, wedge noise, and signal disturbance.
Key Features
· Designed for 45° TOFD ultrasonic weld inspection applications
· Manufactured from high-quality Rexolite material
· Supports controlled ultrasonic beam direction
· Suitable for Time-of-Flight Diffraction weld inspection
· Helps maintain stable coupling and repeatable probe positioning
· Suitable for manual TOFD scanning and scanner-assisted inspection
· High-quality damping support for unwanted ultrasonic energy control
· Can be supplied for different compatible TOFD probe models
· Available in standard or customized wedge geometry
· Suitable for fabrication, plant maintenance, shutdown, and quality control inspection
Detailed Product Description
The TOFD 45° Ultrasonic Weld Wedge from TheSonic India is designed to support accurate Time-of-Flight Diffraction inspection where a 45° beam configuration is required. In TOFD testing, wedge angle selection is an important part of inspection planning because it influences beam entry, sound path coverage, signal response, and defect detectability.
This 45° wedge helps provide controlled ultrasonic beam entry while maintaining stable contact between the probe, wedge, and inspected component. It can be used with suitable TOFD probes and scanner arrangements, subject to dimensional compatibility and procedure requirements.
The Rexolite wedge body provides dependable ultrasonic sound transfer, while high-standard damping support helps reduce unwanted sound paths within the wedge. This supports cleaner signal response and more reliable TOFD data collection.
45° Wedge Application
The TOFD 45° Wedge is selected when the inspection procedure requires a 45° TOFD beam configuration. Final suitability should be confirmed based on material thickness, weld configuration, probe frequency, inspection standard, and approved procedure.
Typical Applications
· TOFD weld inspection requiring 45° wedge configuration
· Plate weld inspection
· Pipe and vessel weld inspection where applicable
· Fabrication weld quality control
· Pressure component weld inspection
· Manual and scanner-assisted TOFD inspection
· Industrial shutdown and maintenance inspection
· NDT service and quality control applications
Technical Information
Parameter | Description |
Product Name | TOFD 45° Ultrasonic Weld Wedge |
Brand | TheSonic India |
Product Type | 45° TOFD Wedge |
Inspection Method | TOFD / Time-of-Flight Diffraction |
Wedge Material | Rexolite |
Damping Material | High-quality damping material for unwanted ultrasonic energy control |
Wedge Angle | 45° configuration |
Main Application | TOFD weld inspection requiring 45° beam configuration |
Surface Type | Flat or curved configuration available as per requirement |
Usage Mode | Manual scanning or scanner-assisted scanning |
Coupling Method | Ultrasonic couplant or water-based couplant as per inspection procedure |
Probe Compatibility | Compatible TOFD probes, subject to dimensional confirmation |
Customization | Available based on probe model, surface type, scanner mounting, and application |
Compatibility and Customization
TheSonic India TOFD 45° Ultrasonic Weld Wedges can be supplied for suitable TOFD probe models and configured for flat, OD, or ID surfaces where required. Customization may include wedge footprint, mounting holes, scanner interface, irrigation feed, curvature matching, and engraved identification.
Contact Note
For technical details, probe compatibility confirmation, wedge angle confirmation, product customization, commercial quotation, or bulk supply requirements, please contact TheSonic India.
Email: i@thesonic.com
Brand: TheSonic India