TOFD 60° Ultrasonic Weld Wedges
Brand: TheSonic India
Product Name: TOFD 60° Ultrasonic Weld Wedges
Product Type: 60° TOFD Ultrasonic Wedge
Inspection Method: TOFD / Time-of-Flight Diffraction Ultrasonic Testing
Material: Rexolite
Application: TOFD weld inspection where 60° ultrasonic beam configuration is required
Email: i@thesonic.com
Product Overview
TheSonic India TOFD 60° Ultrasonic Weld Wedges are designed for TOFD weld inspection applications where a 60° wedge configuration is required. The 60° TOFD wedge is commonly selected in many weld inspection setups based on material thickness, weld geometry, sound path requirement, probe selection, and approved inspection procedure.
The wedge helps direct ultrasonic energy into the test component while maintaining stable contact between the probe and inspection surface. Reliable wedge seating and proper coupling are important for clean TOFD signal response, accurate data acquisition, and repeatable inspection performance.
Manufactured from high-quality Rexolite material, the TOFD 60° Wedge supports efficient ultrasonic transmission and dependable acoustic behavior. The wedge is supported with high-quality damping material designed to control, absorb, and divert unwanted ultrasonic sound energy, helping reduce wedge noise, internal reflections, and signal disturbance.
Key Features
· Designed for 60° TOFD ultrasonic weld inspection applications
· Manufactured from high-quality Rexolite material
· Supports controlled beam entry and reliable signal response
· Suitable for Time-of-Flight Diffraction weld inspection
· Helps maintain stable probe contact and coupling consistency
· Suitable for manual TOFD scanning and scanner-assisted inspection
· High-quality damping support for unwanted ultrasonic energy control
· Can be supplied for suitable TOFD probe models and scanner setups
· Available in standard or customized wedge configurations
· Suitable for fabrication, maintenance, shutdown, and quality inspection
Detailed Product Description
The TOFD 60° Ultrasonic Weld Wedge from TheSonic India is designed for dependable TOFD inspection where a 60° beam configuration is required. In TOFD applications, wedge angle selection is based on inspection coverage, component thickness, weld geometry, and procedure requirements.
The 60° configuration supports effective beam entry for many weld inspection applications and can be supplied for suitable TOFD probe models. Proper wedge design helps maintain stable probe positioning, controlled sound path, and consistent couplant contact during scanning.
The Rexolite wedge body supports ultrasonic energy transfer, while high-standard damping support helps manage unwanted sound energy within the wedge. This helps improve signal clarity and supports reliable TOFD evaluation.
60° Wedge Application
The TOFD 60° Wedge is selected when the inspection procedure requires a 60° TOFD beam configuration. Final suitability should be confirmed based on material thickness, weld configuration, probe frequency, inspection standard, and approved procedure.
Typical Applications
· TOFD weld inspection requiring 60° wedge configuration
· General weld inspection using TOFD technique
· Plate weld and fabrication weld inspection
· Pipe and pressure vessel weld inspection where applicable
· Manual and encoded TOFD weld scanning
· Refinery, petrochemical, and power plant inspection
· Industrial quality control and in-service inspection
· Shutdown maintenance inspection
Technical Information
Parameter | Description |
Product Name | TOFD 60° Ultrasonic Weld Wedge |
Brand | TheSonic India |
Product Type | 60° TOFD Wedge |
Inspection Method | TOFD / Time-of-Flight Diffraction |
Wedge Material | Rexolite |
Damping Material | High-quality damping material for unwanted ultrasonic energy control |
Wedge Angle | 60° configuration |
Main Application | TOFD weld inspection requiring 60° beam configuration |
Surface Type | Flat or curved configuration available as per requirement |
Usage Mode | Manual scanning or scanner-assisted scanning |
Coupling Method | Ultrasonic couplant or water-based couplant as per inspection procedure |
Probe Compatibility | Compatible TOFD probes, subject to dimensional confirmation |
Customization | Available based on probe model, surface type, scanner mounting, and application |
Compatibility and Customization
TheSonic India TOFD 60° Ultrasonic Weld Wedges can be supplied for suitable TOFD probe models and configured for flat, OD, or ID surfaces where required. Customization may include wedge footprint, mounting holes, scanner interface, irrigation feed, curvature matching, and engraved identification.
Contact Note
For technical details, probe compatibility confirmation, wedge angle confirmation, product customization, commercial quotation, or bulk supply requirements, please contact TheSonic India.
Email: i@thesonic.com
Brand: TheSonic India