TOFD 70° Ultrasonic Weld Wedges

TOFD 70° Ultrasonic Weld Wedges

TOFD 70° Ultrasonic Weld Wedges

Brand: TheSonic India
Product Name: TOFD 70° Ultrasonic Weld Wedges
Product Type: 70° TOFD Ultrasonic Wedge
Inspection Method: TOFD / Time-of-Flight Diffraction Ultrasonic Testing
Material: Rexolite
Application: TOFD weld inspection where 70° ultrasonic beam configuration is required
Email: i@thesonic.com

Product Overview

TheSonic India TOFD 70° Ultrasonic Weld Wedges are developed for TOFD weld inspection applications where a 70° wedge configuration is required as per inspection procedure, material thickness, weld design, and sound path requirement. This wedge helps direct ultrasonic energy into the component while supporting stable probe contact and consistent coupling during inspection.

The 70° TOFD wedge configuration may be selected where a higher-angle beam path is required for specific weld inspection coverage. Final suitability depends on the approved inspection procedure, component geometry, probe frequency, probe diameter, material thickness, and applicable project requirement.

Manufactured from high-quality Rexolite material, the TOFD 70° Wedge supports efficient ultrasonic transmission and reliable acoustic performance. The wedge is supported with high-quality damping material designed to control, absorb, and divert unwanted ultrasonic sound energy, helping reduce unwanted internal reflections, wedge noise, and signal disturbance.

Key Features

·       Designed for 70° TOFD ultrasonic weld inspection applications

·       Manufactured from high-quality Rexolite material

·       Supports controlled high-angle ultrasonic beam entry

·       Suitable for Time-of-Flight Diffraction weld inspection

·       Helps maintain stable probe contact and reliable coupling

·       Suitable for manual TOFD scanning and scanner-assisted inspection

·       High-quality damping support for unwanted ultrasonic energy control

·       Can be supplied for suitable TOFD probe models and scanner arrangements

·       Available in standard or customized wedge configurations

·       Suitable for advanced weld inspection and project-specific TOFD applications

Detailed Product Description

The TOFD 70° Ultrasonic Weld Wedge from TheSonic India is designed for TOFD inspection applications where a 70° beam configuration is required. In TOFD testing, higher-angle wedge selection may be required based on weld geometry, material thickness, scan coverage, and procedure requirements.

The wedge helps provide controlled beam entry while maintaining stable probe-to-surface contact. Good wedge design helps improve coupling behavior, signal repeatability, and inspection data quality during manual or encoded TOFD scanning.

The Rexolite wedge body supports dependable ultrasonic transmission, while high-standard damping support helps manage unwanted sound paths inside the wedge. This helps reduce unnecessary signal disturbance and supports cleaner TOFD data acquisition.

70° Wedge Application

The TOFD 70° Wedge is selected when the inspection procedure requires a 70° TOFD beam configuration. Final suitability should be confirmed based on material thickness, weld configuration, probe frequency, inspection standard, and approved procedure.

Typical Applications

·       TOFD weld inspection requiring 70° wedge configuration

·       Project-specific TOFD weld inspection

·       Plate weld and fabrication weld inspection where applicable

·       Pipe and vessel weld inspection where applicable

·       Manual and scanner-assisted TOFD scanning

·       Advanced ultrasonic weld inspection applications

·       Industrial quality control and in-service inspection

·       Plant maintenance and shutdown inspection

Technical Information

Parameter

Description

Product Name

TOFD 70° Ultrasonic Weld Wedge

Brand

TheSonic India

Product Type

70° TOFD Wedge

Inspection Method

TOFD / Time-of-Flight Diffraction

Wedge Material

Rexolite

Damping Material

High-quality damping material for unwanted ultrasonic energy control

Wedge Angle

70° configuration

Main Application

TOFD weld inspection requiring 70° beam configuration

Surface Type

Flat or curved configuration available as per requirement

Usage Mode

Manual scanning or scanner-assisted scanning

Coupling Method

Ultrasonic couplant or water-based couplant as per inspection procedure

Probe Compatibility

Compatible TOFD probes, subject to dimensional confirmation

Customization

Available based on probe model, surface type, scanner mounting, and application

Compatibility and Customization

TheSonic India TOFD 70° Ultrasonic Weld Wedges can be supplied for suitable TOFD probe models and configured for flat, OD, or ID surfaces where required. Customization may include wedge footprint, mounting holes, scanner interface, irrigation feed, curvature matching, and engraved identification.

Contact Note

For technical details, probe compatibility confirmation, wedge angle confirmation, product customization, commercial quotation, or bulk supply requirements, please contact TheSonic India.

Email: i@thesonic.com
Brand: TheSonic India

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