TOFD Flat Wedges

TOFD Flat Wedges

Brand: TheSonic India
Product Name: TOFD Flat Wedges
Product Type: Flat TOFD Ultrasonic Wedge
Inspection Method: TOFD / Time-of-Flight Diffraction Ultrasonic Testing
Material: Rexolite
Application: TOFD weld inspection on flat and near-flat surfaces
Email: i@thesonic.com

Product Overview

TheSonic India TOFD Flat Wedges are designed for ultrasonic weld inspection applications where TOFD probes are used on flat or near-flat scanning surfaces. The wedge acts as the acoustic interface between the TOFD probe and the test component, helping transmit ultrasonic energy into the material with controlled beam entry and stable surface contact.

The flat wedge configuration is suitable for inspection applications where outside-diameter or inside-diameter curvature matching is not required. It is commonly used for plate weld inspection, structural fabrication welds, flat shell welds, pad welds, pressure component inspection, and general industrial TOFD weld examination.

Manufactured from high-quality Rexolite material, the TOFD Flat Wedge supports efficient ultrasonic transmission, dimensional stability, and dependable acoustic behavior. The wedge is supported with high-quality, high-standard damping material designed to control, absorb, and divert unwanted ultrasonic sound energy, helping reduce unwanted reflections, wedge noise, and signal disturbance during inspection.

Key Features

·       Designed for TOFD weld inspection on flat and near-flat surfaces

·       Manufactured from high-quality Rexolite material

·       Suitable for Time-of-Flight Diffraction ultrasonic testing

·       Supports stable probe seating and consistent ultrasonic coupling

·       Helps maintain controlled beam direction and reliable sound transmission

·       Suitable for manual TOFD scanning and scanner-assisted inspection

·       High-quality damping support for unwanted ultrasonic energy control

·       Helps reduce unwanted internal reflections, wedge noise, and signal disturbance

·       Compatible with suitable TOFD probes, subject to dimensional confirmation

·       Available in standard and customized configurations based on application requirements

Detailed Product Description

The TOFD Flat Wedge from TheSonic India is developed for reliable Time-of-Flight Diffraction weld inspection where the scanning surface is flat or near-flat. In TOFD inspection, wedge stability and accurate probe positioning are important because the technique depends on precise sound path control and repeatable probe separation.

This flat wedge design helps maintain steady contact on plate surfaces, flat weld zones, structural members, and fabricated components. Stable wedge contact supports consistent coupling, smoother scanning movement, and reliable data acquisition during TOFD weld inspection.

The Rexolite wedge body supports efficient ultrasonic energy transfer from the probe into the test material. The high-standard damping support helps control unwanted ultrasonic sound paths within the wedge, reducing unnecessary noise response and supporting cleaner TOFD signals.

Flat Wedge Application

The TOFD Flat Wedge is recommended for flat surface weld inspection where curvature matching is not required. It is selected when the inspection surface allows direct contact between the flat wedge base and the component surface.

Typical Applications

·       TOFD weld inspection on flat surfaces

·       Plate-to-plate weld inspection

·       Structural weld inspection

·       Flat shell weld inspection

·       Pressure component weld inspection

·       Fabrication weld quality control

·       Manual TOFD weld scanning

·       Scanner-assisted TOFD inspection

·       Industrial maintenance and in-service inspection

Technical Information

Compatibility and Customization

TheSonic India TOFD Flat Wedges can be supplied for different TOFD probe models and suitable OEM probe configurations. Compatibility can be confirmed based on probe diameter, probe housing, mounting arrangement, required beam angle, scanner interface, cable exit direction, and inspection application.

Contact Note

For technical details, probe compatibility confirmation, product customization, commercial quotation, or bulk supply requirements, please contact TheSonic India.

Email: i@thesonic.com
Brand: TheSonic India